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1. Wheel Diameter
Typical Range:180–250 mm
Impact:
Larger diameter: Better ability to overcome small obstacles, improved ground clearance, and smoother operation on uneven floors.
Smaller diameter: Lower center of gravity (better stability), but reduced ability to roll over thresholds or debris.
2. Wheel Width
Typical Range:50–100 mm
Impact:
Wider wheels: More surface contact, better load distribution, less floor pressure (ideal for delicate floors), and improved traction.
Narrow wheels: Better turning radius but may sink or damage softer floors under heavy load.
3. Material of the Wheel
Common Materials:Polyurethane (PU), rubber, nylon
Impact:
Polyurethane (PU): Low noise, high durability, good for indoor use and smooth floors.
Rubber: Excellent grip and shock absorption; better for mixed surfaces or slightly uneven floors.
Nylon: Harder, less rolling resistance, but can be noisy and slippery on wet floors.
4. Load Capacity of the Wheel
Impact:
A higher-capacity wheel is necessary to match the rated load of the stacker.
Underrated wheels can deform, wear out quickly, or cause imbalance and safety hazards.
5. Drive Wheel Tread Pattern
Smooth vs. patterned
Impact:
Smooth tread: Lower rolling resistance, good for clean indoor environments.
Patterned tread: Better grip on dusty or slightly wet surfaces but may increase floor wear.
6. Drive Wheel Position
Centered vs. offset drive configuration
Impact:
Centered drive provides more balanced movement.
Offset drive often gives better turning radius and maneuverability in narrow aisles.
7. Suspension or Spring Mechanism
Impact:
Some drive wheels are spring-loaded or have suspension to maintain floor contact.
This improves traction and reduces shock transmission to the motor and frame.
Conclusion:
The choice of driving wheel parameters should be based on:
Floor condition (smooth, rough, or inclined),
Load weight and frequency,
Working environment (indoor/outdoor, clean/dusty),
Required maneuverability (tight warehouse aisles vs. open spaces).
The ideal combination improves safety, efficiency, and durability of the stacker.





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